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Auto Body Welding: MIG Brazing Structural Parts On Today’s Vehicle

March 2, 2012 by Butler--BCRN 1 Comment

Welding automotive structural parts is becoming a bigger concern in the automotive industry, as there are many different types of steel being used to manufacture cars.  The techniques we’ve used for years are not going to work for many of the modern day vehicles. 

 What was once mild steel is now being replaced with hid strength steel, ultra high strength steel, boron, aluminum, and composites.  The problems with welding some of these types of steels is overheating and destroying the strength of the steels, which could result in a unsafe car.

 We’ve been discussing how to weld structural parts, such as lower and upper frame rails in class.  While teaching the class, I found an excellent video discussing MIG brazing.  MIG brazing is one of the solutions and recommendations to welding some of these steels, but only if  performed properly.  MIG brazing may still overheat and destroy the metal if too much heat is used.

 In this video, State Farm is interviewing an I-CAR instructor at SEMA 2011.  By watching the video, you will learn about the concerns of automotive welding.  The car in the video has  color coded parts, which will give you a visual of the different steels used to manufacture a vehicle. 

 

 As you can see from the video, vehicle designs are changing and the repair methods to repair them are changing as well.  Proper training, such as I-CAR is a must if you plan on working on today’s car.

 The online training I-Car was referring to can be found at www.CollisionBlast.com/I-CarOnlineTraining I-CAR estimates the training to take about 1 hour and you will receive .25 points after successfully passing the MIG brazing test. 

 If you just want to learn the basics to MIG welding and the different types of welds using in auto body welding, I have a Kindle book available at Amazon.  However, this is the basics to welding mild steel.  It does not cover welding structural parts or MIG brazing mentioned in this post.  This book can be found at www.CollisionBlast.com/AutoBodyWelding

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Filed Under: Collision Repair News, Collision Repair Training Tagged With: auto body welding, collision repair training

Tips For Replacing A Bedside On A Chevrolet Truck

May 3, 2011 by admin 3 Comments




[youtube]http://www.youtube.com/watch?v=9rFKJB8lRwo[/youtube]


This ABRN HOW2 video is brought to you by ABRN.com and Butler Community College. In this video collision repair instructor, Donnie Smith, explains how to R&R a bedside skin as the students perform the task.




Filed Under: Body and Paint, Collision Repair News, Collision Repair Schools & Colleges, Collision Repair Training, Tips Tricks Advice Tagged With: abrn how2, auto body welding, bedside replacement, bedside skin, collision blast, how to replace a bedside, plug weld, replace truck bedside, spot welds, weld-on panels

Student Led Butt Welding Demonstration

February 13, 2011 by Butler--BCRN 1 Comment

[youtube]http://www.youtube.com/watch?v=oKdmPCLKqz0[/youtube]

In this video, David and Ryan, collision repair students demonstrate how to perform a butt weld.  This weld type is used when the weld area will be visible, such as sectioning a quarter panel.  The welded area is ground smooth then fiberglass filler is applied to seal the weld.  The sectioned area is finished with body filler, primer and paint.  When completed, the welded area should not be visible.

A butt weld may also use a backing plate, which is a piece of metal place behind metal being welded.  Be sure to check back often to see what we’re up to in the collision repair program.  For more Butler posts visit http://www.collisionblast.com/author/butler-bcrn/

Filed Under: Collision Repair Schools & Colleges, Collision Repair Training Tagged With: auto body welding, auto welding, bcrn, butt weld, butt welding, butt welding demonstration, collision repair program, collision repair students, panel section, student led butt welding demonstration

How To Lap Weld On Auto Body Sheet Metal – (Auto Body Welding) Technology Program

November 24, 2010 by AutoBodyAndPaintVideos Leave a Comment

bit.ly ABRN and Butler Community College have partnered together to bring you the ABRN HOW2 tips. In this auto body training student led video Kevin and Todd, BCC students, demonstrate auto body welding on how to perform a stitch weld and triggering technique. This technique is used to…

Filed Under: Auto Body and Paint Videos Tagged With: auto, auto body technology, auto body training, auto body welding, auto welding, body, collision repair training, fabrication, jessi combs lincoln, lincoln, lincoln welder, mig, welding, wire feed welding, wire welding

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